Cast Aluminum Verse Flat Cut Aluminum Letters

Cast aluminum and flat cut aluminum are two methods used to create aluminum sign letters, and they have some differences in terms of their appearance and manufacturing process.

Cast aluminum letters are created by pouring molten aluminum into a mold, allowing it to cool and solidify, and then removing the letter from the mold. This process creates a three-dimensional letter with a smooth, polished surface and clean edges. Cast aluminum letters can be made in a variety of sizes and styles, and they are often used for high-end signs where a sleek, professional appearance is desired.

Flat cut aluminum letters, on the other hand, are created by cutting the letters out of a flat sheet of aluminum using a CNC router or laser cutter. This process results in letters with sharp, precise edges and a flat face. Flat cut aluminum letters are often less expensive than cast aluminum letters and can be produced more quickly. They can also be painted or coated in a variety of colors and finishes to match the design and branding of the business.

Overall, the choice between cast aluminum and flat cut aluminum depends on the desired look and budget of the sign. Cast aluminum letters are more expensive but have a high-end appearance, while flat cut aluminum letters are more affordable and can be customized with various colors and finishes.